Sunday, 26 February 2012

QAP FOR CS TANK FABRICATION & ERECTION



COMPANY NAME




REPORT  NO:
QUALITY ASSURANCE PLAN FOR
DATE:

TANKS.
SHEET :  1  OF  1
JOB NO : 


CLIENT :      




PROJECT :

CONTRACTOR :  




ACCEPTED. STD  -    APPLICABLE SPECS.






Sr. No.
Inspection Activity
Reference
Characteristic
Acceptance
Inspection Agency



Document
verified
criteria
CONTRACTOR
CLIENT
REMARKS.
1
RECEIPT INSPECTION






i
Visual Inspection
Inspection Report
Damage
No Defects
W
R

ii
Document Review
Material T.C.
Correlation of
Specs.
W
R




Product with T.C.




2
WELDING PRE-REQUISITES






i
Inspection of  Consumbles (as applicable)
ASME Sec.-II, part-c
Correlation with T.C.
Mfr. Std.
W
R

ii
WPS/PQR
ASME Sec.-IX
Tensile/Bend
ASME Sec.-IX
W
W

iii
WPQT (Welder Qualification)
ASME Sec.-IX
RT
ASME Sec.-IX
W
W









3
TANK FABRICATION/INSTALLATION






i
Set ups
WPS
Joint Configuration
WPS
W
R

ii
Welding Control
Electrode Specs.
Backing Time/Temp.
WPS
W
R



Specs.
Preheat/Interpass
Specs.



iii
Visual (Welds)
As per Code/Spec.
Weld Profile
Specs.
W
R

iv
PWHT
AS Per Drg.


w
R

v
HARDNESS
AS Per Drg.


w
R

vi
UT(as applicable)
As  per drg.
Weld Defects
Conf. to Specs.
w
w

ix
NOZZLE RAINFORCEMENTT PAD
Pneumatic test.
Weld Defects
ASME Sec.-IX
w
w

x
CELL TO BOTTOM
Chalk & oil test
Weld Defects
ASME Sec.-IX
w
w

xi
BOTTOM PLATE
Vaccum
Weld Defects
ASME Sec.-IX
w
w

xi
HYDRO TEST
WATER
Weld Defects

w
w

4
PAINTING .






I
SURFACE CLEANING
ASME Sec,viii&b31.3
Surface Finish

w
R

II
PRIMER APPLICATION
ASME Sec,viii&b31.3
painting thick.as for drg.

W
R

III
FINAL PAINT
ASME Sec,viii&b31.3
painting thick.as for drg.

W
W

IV
FINAL DOCUMENTATION
AS -Built Drawings
Report

W
W

































Legend  H=Hold
W=Witness

R=Review




CONTRACTOR ENGINEER

CLIENT ENGINEER










Signature                  
-

Signature              












Name                       
-

Name                    












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